KBS will optimize the existing brewing process to increase quality, consistency, material usage and all overall processes for beer production from ingredient to tap. This will include deficiency identification, proposed solutions, and execution of agreed-upon solutions for improvement. Everything from production to CIP and future expansion while incorporating big beer manufacturing standards.
Develop an attainable quality program that fits your budget and meets the needs of the facility. Will implement best practices following GMP’s and determining what quality check and parameters need to be in place for the facility to make a quality product.
Creation or optimization of new and existing SOPs. Evaluating current processes and standardize them with best practices and Standard operating procedures for all production aspects and material handling.
KBS will evaluate current plant standards and brew on existing equipment and systems to the facilities quality and production standards.
Many breweries make big investments in equipment but underutilize the equipment they have. Many believe high gravity brewing is too complicated and many brewers are only comfortable making single batches at a time which is costly in ingredients and time. KBS can train on techniques used by big beer to help you make more product than your competitors using the same exact equipment. We will show you what tools and resources are required to get the most out of your facility. Program options available to fully implement these techniques at your facility.
Establish a formalized PM program for all equipment. This will include maintenance, calibration and validation schedules. Down time and further equipment damage from unplanned failures can be costly .This can generally be prevented or minimized with a proper PM system. This also proves to be critical on a quality aspect.
KBS will learn the ins and outs of operating your new facility and train your head brewer on how to properly operate your facility for the best p09roduction and utilization of resources. Training in brewing, fermentation, filtration, QC packaging
and barrel aging.
KBS simplifies forms for recipe design and formulations by providing a custom brewsheet and brewing documentation form. These forms will be usable for all size systems allowing for simple scale-ups if needed. We can also provide forms for high gravity, blending, and other process tracking.
Recipe creation - We will design and implement a knockout recipe for you.
KBS will help develop and execute any seltzer or FMB production. We will help develop a program from the ground up or aid in enhancing an existing process.
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